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Heating Elements


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I am looking at making a heat treating oven and am on the search for heating elements. I came across some reasonably priced ones on ebay that seem to be the right size. However, it says nothing about the minimum/maximum stretch length and the seller is clueless. Is there any general rule of thumb I could use here? Also, what recommendations would you have when it comes to wiring them? In series through a heater controller? Thanks!

http://cgi.ebay.co.uk/ws/eBayISAPI.dll?ViewItem&item=400305853088&ssPageName=ADME:X:RTQ:GB:1123#ht_1122wt_1163

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Hi Rich! I found that article and found it very informative and I'm using it as a base for this oven which I'm modifying to work vertically and to be longer.Just trying to source parts and was wondering how long these could be stretched and if they could be controlled in the same way as the ones in the article.

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I found this site to be very informative. There's even a chart that gives prescribed lengths for given elements Theirs of course but if yours is the same dimensions as one of theirs, it seem reasonable that the specs would be similar

http://www.duralite.com/kiln-furnace-studio.htm

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Gundog, the elements in your link look to me as if they may be difficult to use effectively. I have some of the 1200 W ones on order to play with, mostly because I want to build a couple of very small (folder-sized) HT ovens, but I expect to have to be a bit inventive..

The wire is rather thinner than I've used on the HT ovens I've built to date. It looks like the elements are simply cut from a continuous coil, so it doesn't look like there's any straight tail at each end to connect to. As you point out, the vendor seems to have no idea about them.

To date, I've used 16 AWG Kanthal A1 elements for all my ovens. The 18" ovens have used a pair of 14A, 115V elements connected in series for use on 230V, using one element each side of the oven. Total power is about 3 kW. The 42" oven uses a 13A, 230V element on each side of the oven, and each element is powered from it's own 13A UK mains outlet. Total power is about 6 kW.

I bought my elements from jrider12 on ebay. He was in Portland, Oregon IIRC, but seems to have dropped off the radar lately. Pmtoolco, also in Portland seems to sell similar elements on ebay.

If you are following Andy Gacoigne's write-up from BritishBlades, it's worth noting that he also used two 110V elements connected in series. BCS now list 240V elements as well (they didn't when Andy built his). At least one builder has connected two of the 240V elements in series and found the oven won't reach temperature.

There are cheap PID controllers on ebay that will switch Solid State Relays, which in turn switch the power to the elements. Again, these were not so readily available when Andy built his.

I use a more expensive ramp/soak programmable controller myself, because I feel the extra cost is more than justified by the extra capability it provides.

http://www.automationdirect.com/adc/Shopping/Catalog/Process_Control_-a-_Measurement/Temperature_-z-_Process_Controllers/1-z-16_DIN_Size_%28SL4848_Series%29/SL4848-VR

Whatever controller you buy, make sure it has an online manual. That way you can call for help on the internet and someone can probably help. Without a link to a manual, you're on your own.

Tim

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