Following Frosty's advice I removed the THICK layer of castable refractory, although I kept the refractory ceiling, since my burner flares are cast into it. It is also relatively thin at @1.5" going to about 2" at the front and back. I called my supplier and verified that the material I have is 2600HA Insboard. I cut the board to fit in the sides and floor of the forge, then placed soft firebrick over that. I will replace the floor with either hard brick or ceramic refractory when I decide to weld. It is really easy to reconfigure the interior. I also closed off the back of the forge with a removable piece of the Insboard, with small venting openings at the bottom to allow ventilation. I can close it completely if I want. The front of the forge has sufficient opening though, and I like to have a hotter zone in the back of the forge.
I am wondering if I can coat the Insboard with a coating such as ITC of FiberFrax to improve the efficiency further?
Now my forge gets hot MUCH faster, and reaches higher heat. I reached a bright glowing yellow. Looking into the forge, I cannot differentiate any of the lines between the bricks it is blinding! I checked the temps, and at 5psi I was at 2100 F and at 9psi I was at @2500 although I cannot be sure of the actual temp because my thermocouple only goes to 2500F. 2000F was about the high temp with the thick castable floor.
Here are some pics of the new config.