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I Forge Iron

Jmercier

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Posts posted by Jmercier

  1. I've got some wrought bar stock from the mill over in europe that was making wrought into the 70s, a smith whose gear i purchased had a pile of barstock he had purchased when the buisness was shutting down. The stuff is actually so well refined, that it doesnt make good knife hardware, because the grain is so small that it doesnt etch well. For things like knife hardware, you actually want lower quality wrought, which is why wagon wheels and anchor chain is used frequently, they were typically made of a low refinment quality wrought.

  2. The bessmer process essentially killed the old bloomery pool and consolidate process of getting metal from ore. Making wrought iron was extremely time consuming and cost-ineffective.

    There are people who on small scale make their own iron and steel still, most particularly bladesmiths these days, making their own crucible steel and wootz, but large scale production work of making wrought iron is economically infeasable these days, you'd have to charge more for it than expensive tool steels just because of the amount of work involved in generating and refining it.

  3. I used to have 2 swage blocks, but I found that I was only using one of them and the other was getting zero use, so I sold the unused one to a bladesmith I know up in vermont.

    Here's my current swage block, it's an original wally yater.

    http://www.tharkis.com/images/shop/swageandtongs.jpg

    and this is the one that I sold a few months ago, a green river #1 produced in Mass between ~1890s and 1910 ish

    http://www.tharkis.com/images/green_river_swage.jpg

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  4. "spring steel" is basically any tool steel used to make springs, the most common in the automotive industry today is 5160.

    wrought iron as smiths define it is a material no longer produced, but still available by recycling older pieces of wrought iron. It's an iron that used to be produced in bloomeries and other long refining processes, and is known for it's high inclusion of slag and impurities and it's negligible carbon content. At high temperatures the amount of silicon in wrought iron essentially makes it self-fluxing, but if you work it at low temperatures the high number of impurities cause it to crumble and become useless. Wrought iron has been entierly replaced by mild steel in modern commercial processes.

  5. Remounted one of my anvils this weekend, and got a mount for the other, and i'm working on a mount for the last (which I just got last friday)

    150lb peter wright (the one posted in this thread earlier) now on a nice white oak stump
    http://www.tharkis.com/images/shop/150lbpeterwright.jpg

    My 75lb 4140 anvil
    http://www.tharkis.com/images/shop/4140anvil.jpg

    and my 120lb post anvil, which i'm working on chisling out the hole in a stump for currently.

    http://www.tharkis.com/images/shop/postanvilstump.jpg

    (further pictures of the post anvil can be found at Temporary Stake Anvil page )

    EDIT:

    I've got one more stake anvil, this one is a 55lb one, and can be seen in this picture.

    http://www.tharkis.com/images/shop/swageandtongs.jpg

  6. My main shop vise is mounted to my big workbench

    http://www.tharkis.com/images/shop/viseandhammers.jpg

    I've got another big one mounted to a 2x4 tower because i had a pile of 2x4s on hand when I wanted to mount it. I need to replace the spring on it though.

    http://www.tharkis.com/images/shop/2by4towervise.jpg

    Lastly is a pair of smaller ones (3 and 4 inches) both needing mounting hardware, and one needing a spring, which i'm going to mount in much more portable fashion once I forge the needed parts.

    http://www.tharkis.com/images/shop/grindersandvises.jpg

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  7. I'm getting forge envy >_< Nice cone btw Mike. I just sold mine this last weekend. Not that i really wanted to sell it, but it was the least used item in my shop and I took the money from it and put it asside towards the money I need to get a powerhammer (with an upcomming build-a-hammer workshop at a metal arts school near me).

    Here's my meager coal forge =P

    http://www.tharkis.com/images/shop/coalforge.jpg

    And here's my fancy coal bin !

    http://www.tharkis.com/images/coal.jpg (that's the cone i just sold this last weekend /mourn, but at least i know the person i sold it to and he said i can go and visit it at any time and use it whenever i want =P )

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  8. So i've got a nice big 30 gallon drum which i want ot use for a large water tub, but about 5 inches from the bottom there's a 3/4" long dent which is punctured through. I covered it over with a blob of hot glue for now and it's holding the water for the time being with a little bit of a drip-drip-drip leak from behind the glue plug, but I need something more permanant / better than a hot glue glob.

    Anyone have any good solutions to a long term water-tight solution to the puncture in my slacktub... one that wont melt away if I accidentally get hot metal too close to it >_

  9. I have an older stake anvil (more like a very large bickern) that's ~55lbs which I've been able to to date aproximately as colonial early to mid 1700s from other examples, though the surfaces arent that great anymore.

    This stake anvil is like none that I've seen though, and stake anvils are something which I've always keept a close eye on everywhere I can find them. If this didnt have hardy-hole in one side, I'd be tempted to say it looks like a mid 1600s one I've seen in a book somewhere (cant recall where off hand, sorry), albiet with less decoration on the sides. The fact that it has a hardy hole of any type is one of the things that's throwing me.

    I cant say Iv'e ever seen a mid to late 1800s stake anvil anywhere near this size, nor this style, all the ones that Iv'e seen tend to look like small farrier's anvils on posts. for example these two (which I was bidding on recently, but held off on biding more because i had just won this huge one =P)

    http://www.tharkis.com/images/tools/stakeanvils.jpg

  10. Hello, all. I just obtained this HUGE stake anvil and I was wondering if anyone knew of any ways to help try to put an age to it. I've got pictures up at

    Temporary Stake Anvil page

    It weighs between 120 and 125lbs, is 24.5 inches tall, 22 inches long from tip of each horn. The top has a 9" face 4" wide and there's a close to 1" squareish hole in one side. Looking at it you can see how the whole anvil was forge welded out of tons of layers and pieces of metal, including some voids in places and a few places like on the leg where you can see a forge weld didnt completely hold. The leg is a nice forged octogon with a little bit of a taper, from 3.5" to 5" at the top with the flange at the bottom 5" wide as well.

    I've seen some large stake anvils before, but this one is significantly larger than any iv'e ever seen before. I'm mostly wondering if there are any identifying factors which could help me place this anvil in age. It was found in a barn up on the east coast of Maine and I picked it up on ebay for an extremely reasonable price.

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