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I Forge Iron

Daniel S

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Posts posted by Daniel S

  1. Fixing this blower has taken, a lot longer than I'd initially expected.  I've gotten the bracket and two shafts to come off.  I'll keep soaking it in diesel with atf until the rest frees up.  I was a little surprised at how nasty this gear box was.  I've redone a Champion 400 in the past, it was in far better shape to begin with though.  Thanks to everyone for the information, when I finally get this thing going, I will post some more pictures.

  2. I got an ultra jig from Yesteryear Forge at Quad State this year.  This past weekend was the first chance that I've had to use it.  It is quite an impressive tool. I also fired up the large forge for the first time.

     

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    The first thing I made was some s-hooks and then an s-hook chain, like they had at their booth at Quad State.

     

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    Then I made 8 bottle openers, 7 passed QA/QC. I'm sure with a slight rework the last will perform as well.

     

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    To this point I have nothing but great things to say about the ultra jig.  I've only just scratched the surface of what the tool is capable of, but I can see that I will be getting a lot of use out of it in the near future.  Unfortunately 4 of the bottle openers already went to family members, now I will have to think of something else to make them for Christmas.  I'm thinking of matching refrigerator magnets.

    .

    I have to give a nod to Thomas Powers, the s-hook chain is recycled election sign frames.

  3. I've never gotten a blister from a hammering, but definitely from what I was hammering. How often do you work? I know that when I don't hammer for a while my calluses go away. When I was rowing in college, I had some gnarly calluses. I also had sub callus blisters that came off, not pleasant. It's a strange feeling when the palms of your hands are bleeding but you can't stop what you're doing.
    Good luck with the blisters going away.

  4. All bolts that I could see, 3 around the outside of the case and 2 on top of the bracket, are removed.  This picture was just to show that I have disassembled it to a certain point.  My hands were pretty dirty, so I didn't want to touch my phone after removing the bolts.

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    I picked up a seized Canedy Otto Western chief a couple of weeks ago, but am having trouble fully disassembling it. Does anyone know how to remove the bracket supporting the shafts inside of the gear box.  I've removed the bolts securing it to the case, but nothing moves.

    It has been soaked with penetrating oil for a while.  Does the bracket and shafts come off together or should the bracket come off and then the shafts?  I've searched the forum, but most posts seem to be about removing the cover, fan, or replacing bushings.

  6. Thank you. On the next revision I'm going to either fuller a groove or punch a hole to keep the lanyard in place a little better. It hasn't caused a problem yet, but it moves around a little.

  7. I made a bottle opener this past weekend.  It was fun making something to do a job and have to fit fairly closely.  After shaping it, it bent to easily.  I then normalized it 3 times and hardened it in water.  I then tempered it to purple on the working end, by sticking the non working end in the fire.

     

    Since this was the first bottle opener, I left my marks from measuring.  This is the first pass.

     

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    Unfortunately, I didn't have another bottle opener around as an example.  The prying portion needed to turn up a little on the end.  Then reheat treated.  

     

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    The steel came out of a bucket of scrap, so I have no idea what it is.  The upside of the whole project was, a friend said he would take a few to sell in his taxidermy shop during deer season.  I will probably be more selective of the steel choice for those.

     

     

     

  8. That is a lot of money for essentially a metal box and some pipe. The gearbox for the blower seems to be missing. A man had one at sofa last year for less, in working condition.

  9. Hello Rex.  Is that the forge from Kirklin?  Looks very nice.  Makes me wish I had less will power (more money), I drove through there a couple of times while that was up. I'm sorry that I don't have any setup tips.  I'm sure you guys will have lots of fun using it.  If you haven't already found them, the Indiana Blacksmithing Association has lots of good information and people, http://indianablacksmithing.org/  . 

  10. These links may help. Though nothing conclusive.


    http://www.trentonnj.org/documents/housing-economic/zoning%20ordinance%20update/2010%20zoning%20ordinance.pdf

    http://books.google.com/books?id=1rJMAQAAIAAJ&pg=PA1197&lpg=PA1197&dq=grinslade+blacksmith+shop+trenton&source=bl&ots=CSP1xidbBL&sig=V_qmaERCxLE0HKIi2aOnVYQh8R8&hl=en&sa=X&ei=hL24UICKBPKN0QGS3IHACw&ved=0CDUQ6AEwAA#v=onepage&q=grinslade%20blacksmith%20shop%20trenton&f=false

    http://maps.google.com/maps?hl=en&bav=on.2,or.r_gc.r_pw.r_qf.&bpcl=39314241&biw=1600&bih=1084&q=334+North+Olden+Avenue&um=1&ie=UTF-8&hq=&hnear=0x89c15851b9806285:0xadfc16c66d11e868,334+N+Olden+Ave,+Trenton,+NJ+08638&gl=us&sa=X&ei=7724UJuqKemt0AGSmYGQBw&ved=0CCsQ8gEwAA

  11. Thank you for the suggestions. It was all oak(red and white), cherry, and poplar. I'll look keep an eye out for the woods you've suggested. Cherry was listed in another thread as a handle material, but making a handle is easy enough.

  12. The handle on the larger hammer does. The smaller handle was quickly roughed out of a piece of poplar with a hatchet, a rasp, and some 40 grit. It will be replaced. I made the larger handle out of a piece of cherry firewood that my parents had at their house. I will probably do another cherry handle for the small hammer, since I still have some laying around.
    A gentleman at the last monthly group meeting that, I attended, let me try his hammer with a similar handle. I sized this one to my hand. I admit, it is a much rougher version than his handle.

  13. Thank you. This was the first time either of us had struck tools with a sledge hammer or done a project like this. Punching the hole took a few heats, but seemed to turn out ok. If we do another, I'm sure that we will do a better job.

  14. Over the weekend, my dad and I made a couple of small hammers.

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    I made the smaller hammer on Saturday as practice, and the larger one was made Sunday.

    One face of the larger hammer was rounded in a small swage block that we have.

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    The whole exercise was very good learning experience. I would highly recommend anyone who has thought about doing it.

    There are a few more pictures here; http://s1078.beta.photobucket.com/user/jaimechimie/library/ , if anyone is interested.

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