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I Forge Iron

Chainsaw damascus


Cody

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So I'm making a full tang chainsaw damascus knife (It's in the oven now) and was wondering how/when you fit the handle. I have made a couple before, and that was the part that i didn't like how it came out. If I etch it first, and then fit the handle, when I am sanding the scabs, I shine the tang. My questiion is how do I fix that problem? Does the Feric Cloride affect the wood and or finnish? Do I have to temp. fit the handles and then etch? That doesn't seem like you could hold it perfectly in place and then get it back in the same spot. So any help or advice would be great.

Thanks

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The best, though most PIA way, is to fully shape and fit the handle slabs
(and bolsters if any) in a removable way. Some people use bolts or temporary
pins. Others use super glue. Then remove the handle, etch, and attach the
handle permanently.

Top makers tend to intentionally chamfer the tang/handle junction and/or make
the wood be a couple of thousands proud of the junction. This is because wood
will move anyway and an intentional junction looks better than what you'll
wind up with after it moves.

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