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I Forge Iron

My new forge with forced air burner


jsurgeson

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Thought I would share my second attempt at a gas forge.
My first attempt was a crude pile of fire brick and even
cruder atmospheric burners. Although the forge worked well
it was not efficient I did not have much control over the
temperature or the way the burners burnt.

With my second one I constructed it from an old steel water
heater tank. The lining is firebrick (thats why so thick)
covered with 1300 degC castable cement.

I also decided to scrap the atmospheric burners and try
blown burners.

The position of the burner tip is fully adjustable and
although not shown, each burner forced air inlet will have
a fully adjustable gate to control air flow.

The blown air will come from a squirrel cage air blower.

If you are wondering what the green arm is on top the forge,
it is a swing arm to hold my digital temperature indicator.
I have built up a 7 segment display which will display the
temp in degC from a type K thermocouple. The thermocouple
position is between the two burners.


burner_21.jpg
forge_21.jpg
forge_22.jpg

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Very nice. What's the inner dimensions of that forge? What's the max temp on the thermocouple? Some purchased ones I've seen seem to max out at 2400F.

Is there a reason for the REALLY LONG bar between the valve and the tip? Just erring on the side of caution for adjustability? Once you figure out the proper placement, you might consider replacing it with a shorter one so that it doesn't take up as much floor space.

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0.6 cubic feet / 17.1 liter (22cm x 45cm)

Correct, I think 0 - 1300 degC is its operational band.
I am a knife maker so need accuracy for hardening.

yes the length was for adjust-ability, probably more so that
I am fairly new to blacksmithing and all things forge related.

I had quite a few problems tuning my atmospheric burners, and in
fact never got the one to burn quite right or the same as the other,
so thought i should leave myself some slack.

You are right though it does take up a lot of floor space and in
hindsight should have had it at an angle to reduce.

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