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I Forge Iron

bluesman7

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Posts posted by bluesman7

  1. If I was doing it, yes. Others seem to have problems with their flame nozzles burning up, so being able to pull the burner and nozzle out to replace the nozzle is an advantage. I haven't  had that issue. A friend of mine sticks the mixing tube into a hole in the housing and builds his flame nozzle out of refractory. He's built several forges of different sizes that way and all of them are still running. We had three of them going at a meet at his place. Most people here weld in a pipe big enough for their flame nozzle to fit through I think.

  2. In the pdf all it says is this

    5. Drill, or cut, a hole in the top (larger part) 2” down vertically from the top and if using one burner 
    centered front to back. If using two burners put one about 1/3rd back and the other about 2/3rd 
    back. By making this hole down 2” vertically from the top of the form you will have this hole 
    positioned so that the burner can enter the fire box at a tangent or level to the floor, causing the 
    burning gases to swirl within the forge.

     

    If you are going to follow those directions, you are missing the bold part.

  3. 6 hours ago, Steve Sells said:

    impressive work, and I like the design

    Thanks Steve

    4 hours ago, Latticino said:

    Lovely clean work.  Your hollow grinds are intimidating, do you work with a water spray to keep cool during grinding?

    No, I just dip the blade when I feel any heat. I keep my bare finger tips on the back of the contact point and with the blade so thin it is easy to feel any heat build up long before reaching the temper temperatures. You can't use much pressure anyway without fighting deflection on such a thin section. I run about 450 SFM when finishing the edge.

    2 hours ago, Jclonts82 said:

    Now THAT is a hollow grind! what are the dimensions? looks to be about 7/8ths of an inch?

     

    I'm currently working on one, but do not have a contact wheel in the traditional sense. Just trying to use the top of a 4X36 belt grinder meant for wood, and free-handing it at that.. Its not easy. But i'm going for more of a near wedge.

    Good eye. A 7/8 it is.

    I think several  first razors and knives have been done on those 4x36 belt sanders. The main drawback IMO  is the high belt speed. On a heavy grind you should be able to keep your heat down pretty easy though. Light pressure and bare hands.

  4. I've been using .065" 15n20 and .125" 1095 lately. The 15n20 is what really stands out, so using less of it looks more balanced IMO. 

    The size of the billet depends on what you are trying to make. If your making billets by hand just make your billet big enough for your project plus scaling loss and as small of an extra factor as you feel comfortable with. The scaling loss and extra factor comes from experience and how much manipulation you are doing to the billet. Keep good notes.

    Don't forget that small billets can be welded, manipulated, and then welded to other manipulated billets to end up with larger billets without having to work the large billet through the whole process.

  5. 11 hours ago, Stormcrow said:

    Beautiful! What handle material?

    The scales are paper/epoxy micarta.

    8 hours ago, BIGGUNDOCTOR said:

    Good looking razor. A straight is on my to-do list. What alloy did you use for the cutting edge?

     

    It's a modified San Mai  construction and the cutting edge is 1095.

  6. 1 hour ago, Jesse Sommer said:

    Thank you Mr. Olson, I wasn't aware of that. I was thinking that refractory cement would increase the life. Thank you and I'll take your advice. Also, Irondragon, I will think about those plans. Also, I have a question. If the forge gets hot enough to melt steel then how does a steel fire pot work?

    I tried lining my fire pot with refractory, the clinker stuck to the refractory so I stopped doing that. My fire pot is 5" by 8" and only 2" deep made of 1/8" plate. I'm pretty happy with the size as I can make a really small fire in it and when I need a bigger fire I just bank it up with coal. The 1/8" plate is holding up much better than I expected. 

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