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I Forge Iron

Doug C

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Posts posted by Doug C

  1. Or you could start with a thicker stock and not make the area where the reins cross so large or thin. Upsetting in the center of a piece of stock is harder than doing it in the ends at least when heating it in a forge. You want the localized heat to only be about an inch and a half to two inches to minimize distortion. Mark Aspery did a nice post on upsetting the end of a bar. Go here to read it. Ask real nice and I bet he'll post something about upsetting in the middle of the stock.

  2. As Mark stated , once you put any tooling or steel on the anvil it is no longer at the right height any more. Some one told me to keep some 1 by and 2 by boards laying around that I can stand on to adjust for tooling. They also work nice when someone shorter than me wants to use my anvil.

  3. Previous post have state the obvious: Hofi, Yellin, all the icons of the trade and the amazing folks of all skill levels on IFI willing to share and teach (Mark Aspery is the gold standard for detail and making us think). Look at the gallery, what a gold mine. I also get inspiration from the iron work I see every where I go (Saw some amazing stuff on the Tufts University campus today) and from natural forms all around us.

  4. GNJC, Looks nice. I made one based on a pattern I saw at a local forge. It has a loop made in it just above the bend that goes into the hardy hole. Having the hoop is supposed to give it a bit more spring and you can adjust the orientation of the two parallel rods a bit more. Here is a picture I took of it.

    I wonder does anyone else have another way of making one of these?

  5. Can anyone find a reference in the literature about how this was handled 200 years ago before shops had electricity, old flat irons and engine heaters? I wonder just how much a blacksmith of 1850 worried about this and whether it matters for anything other than an anvil that's base is cast iron. Is this an issue for a one piece cast steel anvil?

    I used a flat iron a couple of times but where I work outdoors the cool weather wins every time so I no longer preheat.

  6. This is pretty nice. Thanks for sharing.

    For Safety section I would add:
    Assume all metal is hot. Before you pick something up hold the back of your hand over it,more sensitive to heat, and check for temperature.

    If something heavy, like a 3 pound hammer, drops near your feet and you can't get them out of the way then just raise your toes. They will not get squished quite so easily and a lot of the energy will be absorbed by the time they get to back to the floor.

    If you need to pass a piece of steel that is hot on one end and cold on the other the person accepting the piece of steel grabs it between the passers hand and the cold end. Having a protocol like this will help prevent accidents.


    Under hammering
    Keep your thumb off of the back of the handle, unless you want to visit your local orthopedic surgeon.

  7. Check Craigslist or Ebay for your area for similar tools.. Prices vary greatly based on where you are. Ask Frosty about the availability and prices on this stuff in Alaska versus FieryFurnace in Kentucky.

    A blower around here can be had for 50-100 bucks when they come available. Vices go fo 150-250 when they come up. No idea on the post vise.

  8. A gate handle is a good quick one. Leaf on each end and twist the handle. Bend to shape. A plant hanger is another quick one. You might also think about having some complex pieces that are nearly done and just finish the last few steps so they can see the finished product without watching for an hour.

  9. The New Edge of the Anvil, and Mark Aspery's book The Skills of a Blacksmith. I agree with Matt about The Backyard Blacksmith but I think as a first book it is good with lots of pretty projects. It is just that the other books I have read tend to provide more information and more meaningful projets for someone learning to smith, especially Mark's book.

  10. i also resent the implication that i would think of asword as a larg knife, having held both, i would be ashamed to not know the difference


    I would not take this as a slight towards you. I think the comment was more about the fact that making a sword is more difficult than making a knife because of its size. Good for you that you have a goal to work towards. It is the best way to make sure you make the progress you want to. Good luck.
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