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I Forge Iron

Bam Bam 1

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Posts posted by Bam Bam 1

  1. All very good advice.all rod and metal have thier own personality same with welding machines.be patient .welding is a mean beast at times!but watch your puddle and take it slow.there is more going on than just smoke and fire.practice on scrap first.the more you weld on the same piece the hotter it gets.and the ugly gets bigger.have 2 or 3 pieces of scrape on hand when you are welding.so one piece doesnt get to hot or to ugly.

  2. a few things to remember.if you have to weld thick steel or iron of what ever flavor a bevel is needed to produce penetration.other wise you are just putting duct tape over a crack in a brick wall.chip out crack fill with mortar all the way thru.bevel steel weld all the way thu.mortar flush to brick.weld fush to thickness of steel.1/2" thick plate with a bevel fill bevel weld to top rule to remember cap weld is nickle wide and dime high.(dime thick not tall).at suface of parent metal.high pressure welds in nuke plates are welded with 3/32 tig roots and 3/32 stick caps at 80amps.100% x-ray and hold 10,000 psi when tested.yes.. i do this for a living.

  3. i've welded 100% x-ray welds in steel mill blast furneces.and hammer mills with .35 wire and 3/32 stick.it all depends on prep work and procedure.with high sress welds less is more.your first weld does all the penatration.or root weld as it is called.once you have a good pre heat.and remember the welding machine is also produceing heat.and maintaining what is called the interpass[ temp at core of weld].when you weld in mutiple layers you will produce a stonger weld than a fat hogger weave.think of braided steel cable vs solid steel of same size.our smithing math some times is miss placed with our welding math. i am finding my welding and metal working exp. at odds with my smithing quite often.same animal just a different breed.bull dog vs poodle.

  4. I started on the farm when i was about 13,the hired hand would need a holder.after watching with amazment.and burning my eyes so bad i couldnt see.he gave me a hood and was my holder.after high school went to tulsa welding school for nine months.now im a union boilermaker of 19yrs 100% x-ray on stick mig tig.and welding teacher to apprentices.

  5. Got more good news today! I went to see an Amish friend of mine he was not around so his wife sent me to the local Amish buggy shop and wouldn't ya know they have every BS hammer known to man! I bought a (nordic forge) flat -peen hammer for $32. Score again.And BIG SAM the Amish used buggy salesman.took me for a tour of his 3acre horse drawn machinry grave yard! "Just pick out what ever ya want we'll haggle on the price later".I will be driveing my powerstroke back to BIG SAM'S on friday!

  6. Has any one been paying attention to any of the new medevil movies lately?The Blacksmith is allways the Hero (Orlando Bloom).pirates of the carribean also Kingdom of Heaven.Just to name a few .If hores shoes and RR spikes Get people to take notice Great.Then tell them about what hero's Blacksmiths are to you..They are some of my Hero's.

  7. I am proud to be a Journyman Union Boilermaker."Whats a Boilermaker?" You ask?.. my answer.. It's a drink.. or ..It's a football team in Indiana! In the real world we took over were the old school Blacksmith left off. As my union states International Brotherhood of Boilermakers-Iron Ship builders-Blacksmiths-Forgers&Helpers.I would be proud to say im a Blacksmith.A Blacksmith is beholding to No one! All other craft are Beholding to a BLACKSMITH! My brother the Farrier incuded..LOL When you see THOR or A Dwarf does horse shoe'r come to mind?

  8. I have a couple of old tongs. I was thinking of doing a mod. to them anyway Good point on the reins.Most of my tools..anvil & forge lived in a small shed with a leaking roof for about 30yrs.I did have a complete working BS vice follow me home today.$55 !! I love old flea markets! I will start putting up pics when i figure out how typeing is hard enough already!

  9. What was the round bar used for ? sounds like a shaft for an electric motor.tungsten is one of the hardest steels. i believe your bar would fall into the high speed steel category. From my exp.welding with tungsten and any other steel with high chromium.over heating is a big issue.Also with steel of this kind at high temps the metal will release what is called( hexavalent crome).Whitch is very toxic too the body.This is from a Welding stand point.When forging I am not sure. Also tungten and high chromium.Will (suger) or get crusty at over heated temps.

  10. Thanx for the support. my boys and I have taken the old fire pot of and made a new brakedrum forge.got some cold roll and RR spikes and a mountain of old farm iron to keep us busy for a while! The bad thing is all the family and friends want me to weld every little thing all the time. Now Every body thinks they have new hand rails and knives coming for Chrustmas!...LOL

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