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I Forge Iron

stuartashers

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Posts posted by stuartashers

  1. Posted 11 March 2011 - 08:32 PM
    first off health and safety blah blah blah certain ranges of vibrations over extended time periods is not good fr your health! yes even small ones O.H.S 3rd edition. should be on net some where. in order to suppress vibrations, installations should be deep and massive foundations laid below the foundations of the building separated from all structural components. so mount your hammer on a suitably sized and reinforced concrete foundation and anti vibration mat. mat must go between hammer and foundation and base so b loads of concrete boys the pit should be a aprox 8" larger than the foundation block. the walls and floor of the pit should be sufficiently thick and reinforced to be strong enough to cope with the dead weight plus live loads the base mat needs to be rated at the weight of block + hammer. well it's a very cut down version but I hope it helps.
    you can also cast in hold down bolts. the block should be cast out of pit (and a tip cast in lifting hooks) as ropes are hard to get out under a block that weighs 700 kgs +

    Hope helps

  2. I think you mean up load you want to up load to the net try imageshack you first need to in stall your software follow instructions then open your photo file and there they should be then either copy theme to a new folder go to image shack register was free and you should be able to get photos you can get a link for forums cut and paste link and that should be it I hope

  3. I totally agree it should have (more)some guards unfortunately there isn't any info on what happened the nearest thing would be the hammer end spring broke either flicking out and over the top or coming straight through with the downward force of the hammer I would suggest a guard around the top motor and lifting rod some photos I've seen do show home made guards covering most of these areas

  4. in reference to rail yard you could call them and ask for the shop foreman he may help or at least give the name of contractor and give theme a call. I have read that the author of those plans was nearly killed by the machine and that's why they got pulled. if it were me I would have put up a warning and described the problem so as others could work around it or solve the problem


  5. Heres what a properly built appalachian hammer can do..Though to buy the ammount of steel in this hammer would be expensive..Thats why our appalachian hammer has a hollow filled anvil..We havent been able to find an appropriate piece of steel for a proper anvil yet.. Ill replace the hollow filled one when I do..





    a rail car Boigie axial should be bout that if you have a loco works handy probably have a mountain of em a tractor axial should be hardened may be truck axial or perhaps drive shaft from a large gearbox
  6. first off health and safety blah blah blah certain ranges of vibrations over extended time periods is not good fr your health! yes even small ones O.H.S 3rd edition. should be on net some where. in order to suppress vibrations, installations should be deep and massive foundations laid below the foundations of the building separated from all structural components. so mount your hammer on a suitably sized and reinforced concrete foundation and anti vibration mat. mat must go between hammer and foundation and base so b loads of concrete boys the pit should be a aprox 8" larger than the foundation block. the walls and floor of the pit should be sufficiently thick and reinforced to be strong enough to cope with the dead weight plus live loads the base mat needs to be rated at the weight of block + hammer. well it's a very cut down version but I hope it helps.
    you can also cast in hold down bolts. the block should be cast out of pit (and a tip cast in lifting hooks) as ropes are hard to get out under a block that weighs 700 kgs +

  7. you can find a basic hammer plans by googleing KRUSTEY I cant recall if I also used "power hammer" in the text the plans are free
    they are in metric the KROMM steal works are in Germany I think but plans are good it uses steel pipe for anvil leg I'm in the process of building it with a few mods the tube I will fill with sand tap down till solid weld as per instructions the main column is two I bars welded together and filled with sand I would personally dig a hole (see next post). the other mod I'm going to make is the connecting rod to the toggle youll under stand when you have plans to you's an ol buggy spring to absorb some of the shock I'll be using a front prime mover leaf spring I'll have to get it straightened of course you should be able to pick up from a truck mechanic. the anvil well rail can be good but if you need to change it well.

  8. apprenticeman this is by far the hardest forum to navigate type in power hammer you get no results unless you buy some divine act happen to find the spot to look in perhaps there should be a front page with all sections listed so we can get to theme without hassle oh don't worry there's no such thing as a master smith were all apprentices it would take a hundred life times to learn it all. I am swinging to smelting cast iron, helps to make your own bits when you just pour theme out!:cool:

  9. my ol man was a striker at the Preston board of works depo recently clear lifted a 280 lb anvil 3 1/2 feet I guess we build em tough in oz . I've hand lowered it clear 3 feet on my own I guess I have to use a bigger sledge to beef up a little to do a lift like that.

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