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I Forge Iron

Todd Honhart

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Posts posted by Todd Honhart

  1. The rail is 18" in length, so my idea is to mount it by cutting away a large log (stood on end)and set it down into the relief cut into the log. A great deal of what I am doing is being done on the cheap for now, until I decide how much I enjoy the trade/hobby. If I begin to enjoy the craft I will most certainly expand my tooling and anvils. I have poured untold dollars into my woodworking shop, purchasing and restoring machinery from 60 to over 100 years old. I have hopes to use metal working in my woodworking projects. I do not sell items, just make them for our home or for gifts. I guess what I am saying is that I am no stranger to craftsmanship and the time it takes to create items.

  2. I put some charcoal and air to the forge today. I shoveled some coals from the outdoor woodburner and stuck a 3/8 piece of scrap steel in the coals and within 5 minutes the end 1" was glowing very brightly and was able to be hammered flat with just a couple strikes. I don't have an ASO yet so just laid a sledge on the ground as a striking surface. I heated repeatedly and continued to pound on the steel until I flatted about 4". All told I probably spent 15 minutes with the steel in the forge, so I think it heats pretty nicely. I do see that I may have the fire pot a little wider than necessary, it is 4 1/2" currently and the heat did not radiate to that outside wall away from the blower tube. I made absolutely nothing but a piece of steel with a flat end, still pretty excited about the forge being functional. Next time I will be stacking another brick above the front and going for a little more charcoal to add depth to the sweet spot in the fire. In total I may have burned up about half a lunch bag of charcoal.

  3. I have been reading this website for many months and to see if I enjoy pounding metal I have built one of these forges. Charles your writings have been invaluable in my build. The simplicity of this design is very appealing and I was able to put it together in a few hours including building a mobile stand to roll it around. I have yet to mount the pump but believe I am going to add some additional pipe and mount the pump just under the box at the front. I built mine a bit taller than what I generally see here so the pump will be easily accessible from the front. The box is 22" wide by 32" long. I only have wheels on the back legs so the action of the pump should not move the forge around. For my first attempts I am going to fetch charcoal from my outdoor wood stove and transfer it to the forge. I have a piece of railroad track that I am mounting to use the end (and not the top) as many people have suggested. 

    I chose this size of fire pot because of the knowledge that has been shared on this site. I trust that the knowledgeable folks here know better than me what size works most efficiently without wasting charcoal. Most of the sites I have visited have these huge pots that are using a bunch of charcoal and seem to be such a waste since you can only work a few inches of metal at any one time.

    Thanks again folks for sharing your knowledge.

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