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I Forge Iron

Brass


fat pete

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I have some brass rods and flat stuff. I was trying to work it and I handled it like copper...heat it and quench it then hit it....it splintered, weird, like wood almost .... so i tried it not heated it would dent but then also splinter....i had it in the fire for maaybe 20 -30 seconds and it didnt melt (red hot coals no yellow in the fire) can any one tell me a little about brass workin ... I wanna use it for decorative rivits and eyes stuff like that.....
thx

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hi...

on Anchor Bronze and Metals, Inc. (no, i don't have any relationship to them) you find lots of data and tables about all copper, brass and bronze alloys with chemical composition, material-, mechanical-, physical- and fabrication properties (e.g. cold working and hot forging properties, how to weld .... a.s.o.)
very useful

hth
frank

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I have forged brass and I believe it was a "naval" brass. Ill have to double check. Though the only time I had it splinter was when it work hardened.

Forged it in the low reds and is super soft and also used a gas forge so I can clearly see it and let it heat up a little more slow and even. Working it in the low reds I kept forging it until the heat was gone and not letting it work harden to the point of splitting.

heat it and quench it then hit it....it splintered, weird, like wood almost


Thinking about it now I never quenched the non ferrous metals, just let them air cool. I am curious why you would heat it, quench (in water right?) and then try to forge it. If its splitting while forging then I would have to guess it is work hardening and cracking.

There is a brass that is not recommended to be forged. It escapes me, maybe someone else knows what it is called.

Anywayz hope it helps.
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Pitching the hot non-ferrous metals into water is called annealing. It make the metal soft for working again. Air cooling makes it soft just not as soft. Hot forging copper and brass is a lot trickery then cold forging steel. I have found that it is best worked cold unless you are working large stock then you can work it hot but cold work then anneal when it won't move anymore is the surest way to go. Brass can be difficult if you start to shape it before you anneal it. The biggest problem with brass is the zinc in it. I had some old brass that had some lead in it and shaped very easy for spoon bowls but you know the bug-a-boo of lead and food handling items.:p

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I used some 1/4" brass rods from Home Depot to make wings for a mild steel bodied dragonfly. I took multiple attempts to avoid blobs of molten brass on the floor of the brickpile, but I did eventually get it to work. I had to pay real close attention to the colour and how the stock started sagging. In my attempts, if it started sagging and acting like play-dough, it was too late. I finished the charcoal forge a couple of weeks ago, and tried the same process...very unsuccessfully. I lost a lot of brass and didn't get anything done. I shut everything down early and in complete disgust and decided that brass was better done in a gasser, with vigilant observation...at least with my limited experience and skill.
Mickey

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Take a piece of copper water pipe, cut down one side, and unroll it flat. Door plates work pretty good too. The ones I've found are usually brass, and a bit thicker than water pipe. I believe there's an online site that sells sheet brass and copper too. I can't remember the name right off hand though. You could probably get away doing it with a hole saw and file the pilot hole square. Or punch the center out rather than filing it square.
Mickey

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I was told that some brass just isnt forgable only machinable....I have a pile of this stuff my pop liberated from a machine shop he used to work at...I have copper and alluminium from there also....
I appreciate the discussion and as I find out more I will continue....thanks for your help!!

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Brass does have a lot of zinc in it, up to 30% in some cases but if you work it until you hammer start to bounce back a little then anneal it you find that it is an OK metal to work with. It is not as much fun a copper but still nice. Bronze is better since it is tin based it works a little better but they all work harden so still need annealed, heat until they start to color up to red then drop in water. I you get much hotter then that you are way to hot. Sometimes it is just best to go until the metal turns all black and then drop it in the water. You want to have a good loud sizzle when it hits the water. Most folk over work the brass, copper, bronze or silver and create internal stress cracks so that after it is annealed they have it come apart on them. Don't over forge the cold metal. One marker to tell you if you have cold forged to long is if little flakes of metal are popping up you have gone to long without annealing.

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thats cool bentiron....i am goin to try with the propane....i feel more confident not puddling it that way my coal forge is outside so I cant get a good read on the color.....I had it sizzlin tho in the quench....I have used the same stuff to pin things like knife handles.....it shines right up tho ...nice....thanks!

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There are several alloys of brass. As a rule only navel brass SAE#73 and forging brass SAE#88 are recomended for forging. # 88 is copper 58 to 61 % lead 1.5 to2.5 % iron max. .30 other elements .50 % the remainder is zinc.
Other types of brass are cast and will not generally forge. The brass you have is most likely not meant to be forged. All the smiths that I know use silcon bronze when they need a copper alloy in their work. Sorry but your brass may not be what you want I hope this helps.

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I have never forged brass or copper but I have done quite a bit oc casting with them, the zinc in it will vary depending on the type of brass you have and isn't really a health issue unless you over heat it and you'll know it when you see a yellowish smoke and residue, DO NOT breath it, but if you don't over heat it you should be fine but I would still recomend doing it outside or if you really want to be safe then wear a respirator.

welder19

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