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I Forge Iron

What did you do in the shop today?


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Made a few pairs of tongs this week to hold larger stock. Left and right pairs hold 2", middle pair holds 1 1/4 and 3/4". Wasn't until I had em riveted that I realized I forgot to make a set down on both sides....But, they work 

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Made a set of box jaw bolt tongs with welded reins. No forge welding yet. Just flux core it. Ugly but functional. Only the 2nd set of tongs I ever made. Will work for now. Trying to get the curves symmetrical is hard!!! All in the learning process. 

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On ‎4‎/‎15‎/‎2017 at 9:14 PM, EJRailRoadTrack said:

Is this cable damascus? I love the pattern so much!

Yep, cable Damascus. Thanks!

Saturday I went to the scrap yard, then came back and forged some strap hinges for my shop doors. Thanks jlpservicesinc for the how to video!

Fast foreword to today. I was sick yesterday and woke up a little better but still sick today. Fever, lost my voice, sore throat, head ache, etc... I don't really like staying still and doing nothing, and so I had to do something. So, today I wire wheeled all the cast iron I picked up at the scrap yard the other day with the angle grinder, and seasoned it all.

 

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Some shop time, but a lot more time on installs the last few weeks.  Shop work was some polished stainless mounts for a custom shower rod and some handles.  

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Then some pics of the spiral stair rail I showed parts of earlier.

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And some hinges, both real and "fake" for a high end hidden refrigerator 

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I also built the timber trusses and hardware for this same kitchen last year.  

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Wow, Judson! Awesome works you done there! And those fake hinges are really cool :)

I spent the work day with procrastinating: instead of finishing a commissioned french easel I continued the work on the parang inspired by Templehound. Got the forging and pre-grinding done, now I have to find out how to heat treat it. I have a forge wich allows me to heat up max 1'/30 cm long stock if I move the stock back and forth. This blade is twice as long so gotta find another way...

In the picture there is the bearing similar to the starting stock.

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Bests:

Gergely

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10 minutes ago, ThomasPowers said:

Dig a trench forge in the dirt.  I made a tuyere of a long section of black pipe and ran mine off a shop vac exhaust with the gap and concentricity controlling the air flow.  When done fill with dirt till the next time!

Excellent idea, Thomas! Thank you. I even have a spare forge blower I can use. Thanks again!

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So I did make a trench forge. It worked like a charm. Used charcoal as fuel, because I couldn't provide anough airflow for coal. Was a great experience to see how I am able to heat up long stock.

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This was the tempering setup, only turned the U-channel toe down after it heated up.

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But something went wrong with the HT, the blade broke in half after tempering, when I hit a piece of wood with it. I have several theories about what could have caused the crack in the blade. The crack was there before the tempering - at least I think so based on the different tempering colors of a part of the broken surface. 

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Nevermind, I still have an 11" long blade small parang left. It is tough enough, I tried to break it :) It was real silly of me using scrap 52100 for a blade of this size. 

It sure was fun, and procrastination still rules...

Bests:

Gergely

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Today-

Forged a large radius top fuller. Forged from 2" round (imagine forging the billet from that), all done with out a striker except for the last 2 heats which were to isolate the striking end and bit from the cheeks.

Then forged what is probably the worst bolster plate!  the part closest to the handle I will drill a 1/4" hole, 3/16", and 1/8". And will drift out a 1/4" square hole. its fine that its bad, because I probably wont use it much, I just made it because I didn't have one!

Also forged a quick and dirty drawknife out of an old high carbon WI buggy spring. This will stay in my shop deffinantly! not good enough to leave!!

Today was alright, not a bad day, but things didn't end up pretty, but functional, so that's good.

                                                                                                                    Littleblacksmith

 

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Gergely

That trench forge is inspiring - good work!  While I have never tried to make a knife that long from 52100, I have made several "bowie-type" knives from both large bearing rollers, balls and races.  In my fumbling attempts I have found that 52100 will develop stress fractures if you continue forging down to a dull red temp...the forging temp has to be kept much hotter than most other alloys.  I had much better luck with balls and rollers...races gave too many problems.  In my work (my real job) I had access to paper mill, cement plant, large quarry and heavy industrial maintenance operations, so getting balls and rollers (as well as some brass cages) was greatly facilitated.   H1 is another steel that must be kept very hot - in addition, it must be worked "slowly".  H1 makes great punches and chisels - I got a few pieces (leader pins) from a forging plant scrap pile years ago. 

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9 hours ago, C-1ToolSteel said:

I remember hearing somewhere "if it was perfect, it wouldn't be handmade".;) 

yeah, and then I was told I was wrong.

                                                                                                                         Littleblacksmith

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7 hours ago, swedgemon said:

Gergely

That trench forge is inspiring - good work!  While I have never tried to make a knife that long from 52100, I have made several "bowie-type" knives from both large bearing rollers, balls and races.  In my fumbling attempts I have found that 52100 will develop stress fractures if you continue forging down to a dull red temp...the forging temp has to be kept much hotter than most other alloys.  I had much better luck with balls and rollers...races gave too many problems.  In my work (my real job) I had access to paper mill, cement plant, large quarry and heavy industrial maintenance operations, so getting balls and rollers (as well as some brass cages) was greatly facilitated.   H1 is another steel that must be kept very hot - in addition, it must be worked "slowly".  H1 makes great punches and chisels - I got a few pieces (leader pins) from a forging plant scrap pile years ago. 

Thanks! Interesting thing: I like better the balls and rollers too. It's more work to get them into shape but still... But in this case there was no way to use anything else then a whole inner race. (As I wanted to use bearing steel.)

Also the one you mentioned was my first idea about developing the crack: I remember to hit the not warm enough metal with the power hammer. There was at least two times when that happened.

The second source could have been when I grabbed the hot blade with a big, cold pair of tongs. It was big mistake to do so but I just couldn't do anything else to save some blade parts from burning. I had no appropriate access to the workpiece while it was in the trench forge. And radiating heat forced me to switch to big tongs. In those seconds I remember saying it to myself: All right now I messed this up...

Anyway I started to grind the remained blade part. It almost looks like a knife now, although not in this picture. Still much to do but hopefully no major errors anymore...

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