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I Forge Iron

Questions about drilling


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Your question is too open ended to respond to.  Size and shape of spring, size and depth of opening, material characteristics and size of the "thick metal", tooling and skill level available... all have an impact on how to make holes in metal.

Taking a wild stab I would suggest either casting the "thick metal" around a form shaped exactly like the spring, hot slotting an opening and drifting to shape, or CAD/CAM milling of the opening. 

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