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I Forge Iron

Which Power Hammer to Build??


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I'm in the process of reorganising my shed and laying out space for all the equipment and future equipment. This got me to thinking about a place to put and possible build of a power hammer.

Any thought on which is better the Alpachian design or the tyre hammer design or is there something else better again??

 

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Tire hammer has the best most detailed proven design plans available.  

App. hammer can be scaled up in size much more easily and is easier to build (and tweak if you are so inclined).  

Tire hammer fits a smaller footprint but is more top heavy so needs to be bolted down or placed on some sort of base.  

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Tire hammer.  Safer, faster and hits harder than the App hammer I build and eventually scrapped.  Not to mention the tire clutch gives a lot better control than the slack belt of the App. hammer.

Edited by will52100
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If you have the mind to understand circuits and a big enough air compressor to run it, I'd vote air hammer over mechanical.  You'll get better control and the ability to change how it hits, depending on the control scheme you use.

 

If you go with mechanical, the guided helve/Appalachian/Rusty/Dusty/Musty/Trusty/Gunnhilda/etc. is the simplest design.  It's real simple to put a tire clutch in place of a slack belt clutch.  It's also easy to scale up and down to different sizes depending on materials availability and shop space, from about a 15 lb ram up to about 100 lb ram.

 

The Clay Spencer/tire hammer is going to have a smaller footprint if space is a consideration.

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Slack  belt clutches can work great. Vee belts are not the best though. Flat belts make good clutches. What I did was run a jackshaft. The motor turns a jackshaft. The jackshaft has a 16" flywheel on each end. One of these is also a vee groove pulley. The motor runs to the vee belt pulley. In the center is a four inch diameter cast iron flat belt pulley I happened to have in stock. I then crowned the crank pulley and made an idler pulley to tighten the belt. To me this makes more sense than trying to get a tire and the connected weight spinning from the motor shaft itself. The flywheels store energy and release it when the hammer needs to start from a dead stop. Control is excellent. 

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I built this one a number of years ago. 10 I think was the number ;) Its about a 35# tup and about 380# to 400# anvil. 1/2 hp 1725 rpm motor with a 21" tire and 3" drive hub equaling aprox. 246 bpm (not counting for friction loss)med_hammer2.thumb.JPG.22b306f0f1cb759dc2

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