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I Forge Iron

Copper cutting


GMoore

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You can cut thin copper with a 120V plasma torch, or jewelers oxy-acetylene torch with oxidizing flame, no cutting tip needed. Neither leaves burrs like shears.

A wax lube works on small jig saw and band saw blades at low speeds, some band saws have coolant pumps to allow higher speeds and prolong blade life. Most saws are made for wood, and need to be geared down to cut metal.

And for the really intricate stuff, nothing beats a jewelers frame saw.

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I use my wood cutting band saw, scary as all get out some days when cutting thin stuff. I don't have it geared down either so it's going full bore. Haven't broken a blade yet but I'm sure it will happen some day. :o
I have tried my delta jig saw and it works fine on detailed cuts that require a lot of intricate detail but really need a finer tooth blade than usually comes with jig saw blades. Use lots of bees wax to lube blade. For small things I use a jewelers saw with a 3/0 blade and can cut out really fine line details.

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