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I Forge Iron

Show me your Bottle Openers!


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Ditto. Let's see how you did that dog's head. Brilliant.

Didn't know whether to post this here or in 'tools' , but since it relates directly to bottle openers I'll put it here.
I was having some difficulty punching a neat lifting tab on the openers using a bob punch so I thought a small ball pein hammer head would do the trick. This hammer was annealed in the forge overnight and the handle allows good vision to get the tab centred. The handle is tight enough for good control but loose enough to avoid shock.
I know you could get the same result with an ordinary bp hammer struck with a mallet, but this is a handy little tool, super-easy to make and works very well.
attachicon.giftab punch.jpg

 

I dont intend to hijack the thread but I have to speak up for ball peins as outstanding stock for making tools. I'm to the point about the only thing I look for at yard, garage, etc. sales are old ball peins. One of the guys up here makes Brazeal style slitter punches from ball peins. They're born top tools but you have to heat treat them to be struck or you may get to eat chips.

 

ON the reshaping issue Ausfire, I can see by the mushrooming your tool is soft on the struck end, that's a GOOD thing. Now if you chamfer it it won't mushroom as much and the force will conduct better.

 

That's all ,

 

Frosty The Lucky.

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LDW- What do you use to make the mouths?
I was thinking I could make a punch tool using a piece of black iron pipe cut down in half about an inch so it's a semi cirlcle on the end, and then shape it like your dogs mouth, but maybe i'm overthinking things here.

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Jim, all you need to do is make a punch type tool like a wood lathe gouge - forge to contour in a half round swage block or the likes of it and file/grind to finished shape. I use Allen wrench type hex stock for lots of hand tools like this.

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I posted a tutorial on facebook and asked for someone to help put it on this thread. My computer at home is on the blink and my intelligence is limited on this phone. I use my nose punch for the horse on a small bulldog to make the mouth. And on the larger ones like 1/4" x 3/4" inch stock and larger I use my curved chisels

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  • 3 weeks later...

Borrowed from Dillon Sculpter's skull how-to in the Projects section, I thought I'd try that on a smaller scale for the end of a bottle opener.
I'm fairly satisfied for the first attempt, but immediately found that I need to forge some better tooling for the job that will speed up the process and produce a better look.

skull1.jpg

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That shouldn't be all too difficult, I just threw some color on there without caring too much as that was just a trial piece.
Dip the head in water to keep it cool, and watch your color as you creep the heat that direction.

I think it looks fantastic if you get a more gradual spread of the colors, so that it spans the entire length of the handle.
It takes practice, and depends on the volume of metal and the amount of heat applied, but they look great when the color spread looks like this:

colors.jpg

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... and quenched in snow, Black Frog? That's something I could never do!

 

You don't want to either, snow sucks big time as a quenchant. It melts where it contacts the part and leaves an open space so quench stops. You can't stir or stomp it fast enough to get anything like an even quench. If you really want to give it a try, save your freezer cleanings and have at it.

 

Frosty The Lucky.

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