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I am making a version or Prince Naulas Magic Spear this week. Yes, THAT Prince Naula. From Hellboy 2: The Golden Army. I was given a lawnmower blade so & cut, sanded, sanded more, and came up with what you see in the picture. The 16.9 oz water bottle was added for scale. The entire blade measures 13 inches long. Of that, 4 inches will be embedded into the wood. The wood will be carved to approximately 22 inches long x 3.25 inches wide x .75 inches thick. I am using wood that I think is too long because i am going to be able to keep trimming it back until the balance feels right. The original http://www.nitrocomi...es/39104023.jpg My version: The handle I am carving by hand to look something like this, but with burned in filigree http://www.handaxepr...aded/FS1201.jpg Inserting the blade into the wood using this method http://www4.gvsu.edu...nifemaking1.htm However I will be using two, 2 inch Chicago Screws like these to secure it instead of a but cap. http://ak.buy.com/PI...0/218913383.jpg Then making something out of leather decorative to cover the part where the wood meets metal, this http://i964.photobuc...er/75221e7a.jpg http://i964.photobuc...er/ca0ad10f.jpg I am going to Temper and Anneal next. My plan is to temper it in the forge as evenly as I can until its “straw yellow” then quench in motor oil, three times. Then bake it in the oven at 400 degrees and let it cool overnight, three times. Why three times? I am shamelessly going to copy Stormcrows technique and see how it comes out. Questions for you all: 1) I am “guesstimating” that the 4 inches and two, 2 inch Chicago Screws will be deep enough to support the weight of the blade. 2) Should I add epoxy when i insert it or is that overkill? Suggested brands? 3) I can already tell that sharpening this is not going to be easy or fun. I’d like to sharpen it before i mount it. Any advice on how to get a good sharpening with just my hand tools and a few table clamps? I want to get it as even as I can over the entirety of all four edges. Thank you for any input!