Hi, thanks for getting back to me me I really appreciate it.
So it's 40mm ceramic fibre board not sure exact specs, and used what is labeled Desecrete, salesman said it is rated to 1600 C. Made the skin from 4mm plate. insulation is ceramic fibre board and is covered every where except around the ribbon burner. there is a small gap, a fraction of a mm in the ceiling around the burner entry point. I know some heat is escaping there perhaps its just traveling through the skin from there.
After casting I left it for 5 days or so until no moisture present. I probably cooked it a bit quicker than instructions (100 C per hour) as I couldn't keep the burner low enough. Just kept Turing it on and off and not sure how accurate my thermometer is. No cracks or crumbling in refractory surface. I did assume the steam would heat the shell but steam has stopped and its the same.
I haven't buttered the surface ( not sure what that is) Doors are made of 8mm plate welded shut around 40mm of ceramic fibre board.
If the refractory is cured too rapidly does it change its properties or is it only risk of cracking? Also do you think its just a case of sloppy sealing perhaps?
I appreciate you're time.