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I Forge Iron

Eli Taylor

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Posts posted by Eli Taylor

  1. I came across the following editorial article in "The Blacksmith & Wheelwright" (Volume 37 No. 1 Jan 1898). I know the topic gets some airplay now-a-days and liked how the skeptical reply of Mr. Schmidt echoes the wisdom we still hear today. Thought I'd share:

    Quote

    "REPAIRING ANVILS."

    Not Every Smith Can Do It Successfully.

    Editor of The Blacksmith and Wheelwright.

    I don't know who B. F. Spalding is that wrote the article in this month's number on .. Repairing Anvils," but I don't believe he ever did the things himself that he takes a whole page to tell how he thinks it might be done. Perhaps there may be here and there .. a natural genius for this kind of work, and a truant disposition,,. in other words, an ingenious tramp that with such directions could patch up after a fashion worn-out .. wrought" iron anvils (none others ever needs it), but it would be a poor job and altogether cost more than a new anvil. Where are the three men in a.country shop with the skill of long training to handle it with the three bars in the three holes while the smith does his nice work of welding on a piece of .. blister" steel-a bigger job of welding than he ever in his life before attempted' And where is he to get that special kind of steel that' he can't find kept in any of the stores in the neighborhood' There is not a hand bellows or hand blower in any shop that will give a .. sufficiently powerful blast" to perfectly weld the steel face, four inches wide by sixteen inches long, of a 150-pound anvil, even if he did "borrow a bellows for an extra fire" from some other blacksmith in the next town. He will find it a sweet job, too, to cut off what is left of the old face and shape the body ready and smooth for the steel. The whole paragraph just above the picture of this wonderful genius is true as Gospel, but it is like that other old saying, "Don't wipe your nose with yeur elbow." 

    What would happen to the thin steel plate during all those repeated beatings to get a weld-of burned steel and worthleBS edges' Then he gayly directs how to make a file that will give a fine, true surface all over with two men sawing away on it and the" protuberances," and, as. he says, .. somewhat faster than a planer." How many blacksmiths have ever tried their hand at making a file that would cut, He is right in saying it will take "muscle" to work that machine.

    His idea of hardening with tub and buckets might work once in a dozen trials, but would give poor and uneven temper-even new anvils with blister steel hardly ever have the same hard temper all over the face. Every blacksmith knows that a .. butt" weld is about the poorest job there is, even for a two-inch bar, but to succeed in jumping on as big a chunk as the horn to the body anywhere except in a regular anvil factory is next to impossible, and even then they often drop ~ff after a year's work. The best wrought anvils, the" Peter Wright," never are made that way, but the whole upper part, horn and all, is forged out in one piece. None but the poorest anvil is nowadays made with the horn butted on. Following such .. directions," I should say an ordinary blacksmith, not a .. genius" with his three men and their three bars, would take about a week to do the job and have a miserable botch for his pains. There is a regular concern in Chicago who have all the tools, machinery and skill, and make a business of repairing; wrought iron anvils probably as cheap and well as it can be done, and this is the price their circular gives for the work B. F. Spalding describes 1\8 so easy for working blacksmiths of the country, viz.: Steeling, 6~ cents per pound; new horn or heel, 7~ cents per pound; dressing, tempering and grinding, 4 cents per pound. It is a pretty good price to put on an old anvil, but is not one-half what it would cost me or any other blacksmith to attempt such a fool performance. Better send the old anvil to Arthur J. O'Leary in Chicago for fixing up, or buy one of the .. Eagle" anvils that are warranted never to have the face come off or .. settle" or the horn to break, and would cost Iess money. I have worked on one of them, mostly in forging steel, for eighteen years, and it is as good and true and hard as in the first year.

    CHRISTIAN SCHMIDT

    Trenton, N.J., December 10, 1897.

    Several years worth of this periodical exist online and it is often an interesting read. Additionally the many ads (just as bad as trade journals are today : ) are great to look at and imagine what it would have been like to have access to such a plethora of tools from many vendors.

  2. On 7/5/2017 at 4:24 PM, littleblacksmith said:

    Quick trip to the scrap yard. Brought back a VERY large lever sorta thing, weights 50lbs. at the thickest part it is 1 3/4" square, which is perfect for 2.5lb hammers, then it tapers down to about 1" round.

    IMG_6668[2].JPG

    IMG_6669[1].JPG

    Know I'm late to this conversation,  but that looks an awful lot like a looooong pipe wrench sans the top jaw and frame.

  3. 18 minutes ago, Scrambler82 said:

    I would like to have seen those at work.

    Not quite the same, but these guys videos (they have several) they use some cool shapes of large tongs

     

  4. 1 hour ago, ThomasPowers said:

    Volume = Volume  (subject to scale losses ...)

     

    18 minutes ago, JME1149 said:

    and as mentioned above, factor for scale loss

     

    14 minutes ago, JHCC said:

    Add in scale loss, and you're looking at a finished piece that's even smaller.

    Would I be wrong in assuming that you cannot really estimate a scale loss % (by volume) due to the fact that it depends (in no small part) on the number of heats?

  5. 7 minutes ago, SLAG said:

    Another good choice would be to use a D-amino acid. (most functional proteins use L-amino acids as constituents.)

    Interesting, I never knew a difference. I wont claim to understand all you wrote, however it now makes sense why I see L-Lysine on the bottles.

    7 minutes ago, SLAG said:

    the movie military used the wrong weaponry to attack the dinosaurs. Bullets would do little harm. But a shaped charged recoiless rocket will do the job handily.

    LOL I can think of a lot of movies that would have ended a lot quicker if the defending force had access to Shaped Charge Recoil-less Rockets!

    Who knew what kind of expertise was lurking on the smithing forums :)

     

    Now off to lookup Great Bellows plans for my and my son to build!

  6. 3 hours ago, Frosty said:

    If a person would like to worry about modern science and things coming down the pike, consider self replicating nanotech

    Ah yes, the "Grey Goo" scenario!

    2 hours ago, SLAG said:

    They can also be modified so that they cannot survive without a specific uncommon biochemical

    Seems to me Michael Chrichton addressed this in Jurassic Park with the Lysine Contingency. The end of the novel has the escaped raptors seeking out plants that are rich in naturally occurring Lysine

    I cant bring myself to quote Jeff Goldblum...but you know the phrase :)

  7. 15 hours ago, SLAG said:

    the probable next moves to isolate the plastic digesting gene. And eventually placing copies of that gene into more convenient organisms than the wax worm. (bacteria or fungi etc.)

    This is how most Sci-Fi horror films start...

    Innocent solution to a problem, not fully thought through.

    Bacteria with plastic eater gene gets released into the wild, and within months all plastics/polymers are in a state of heavy decomposition. All electronics as we know them are now inoperable...a side effect is that the Blacksmith is now back in demand as we've regressed 150 years :)

  8. 4 hours ago, ausfire said:

    Eli, what are those pointed things in the bottom centre of your second pic?

     

    53 minutes ago, Farmall said:

    Those are cape chisels.

    Yeah, I actually didn't know what they were called either, just knew they were slim chisels :)

    21 hours ago, ThomasPowers said:

    So how's the shop expansion coming along?

    Expanding is dangerous, that just means more empty space that will be filled at some point!

  9. A local machine shop was having "the scrap guy" come to pick up some older equipment, I hate seeing good tools go to the scrap yard so I picked up 6 of these monster 3 Phase Delta drill presses at scrap price.

    20170421_183712.jpg.efb19baeeeeee263d8682736bb54f2f6.jpg

    Yesterday my son and I went to a local scrap yard (we are lucky to have 3 within 20 minutes of us). This one is a U-Pick yard with vehicles, so we scoped out some old tow trucks for their rigging equipment. We picked up a goodly number of D-Rings (2 Ton) and some hooks (one swiveling)

    20170422_230327.thumb.jpg.4de0cf686966965a2a1bdbd29163da03.jpg

    We also found 2 good lengths of chain with hooks on them, one has a swiveling chain (was from an old winch)

    20170422_230411.jpg.111ee80c9d5a11270e44637076f0a82f.jpg

    We had our eye on some chain with 4" long links, but the scrap guy stopped us and said they were for their use....I'm supposed to call him back this week and see if hes willing to part with it at scrap price : )

    Then my son spotted a file in the dirt which turned out to be a farriers rasp...it cleaned up nicely and is plenty sharp

    20170422_230354.jpg.48bca2376e519330e269de80f79a2383.jpg

    Then he found an 8" C Clamp right next to it buried in the dirt

    20170422_230434.thumb.jpg.b58dc1e47cfb40f9b6d59733d20b3a84.jpg

    Then he proceeded to find 35 more Farriers Rasps in the same pile!

    20170422_182544.jpg.d4bfc3f522f2408fc477c76da7d57144.jpg

    And as if this wasnt good enough, someone had dropped off a 5' Disc Harrow on top of the steel pile which we've been wanting for a long time now

    20170422_151624.jpg.471f00ca7439a0b22b1ed750c5e13aca.jpg

    It needs new bearings on one gang and some weld up on the two front axels, but that makes good practice in casting and welding :)

    I finished the day with cleaning up and reassembling the old vice I picked up last saturday in my barn pick

    20170422_230346.jpg.6293295d8fbb353438dbbcbd66b78766.jpg

    A very satisfying day overall

  10. 36 minutes ago, JHCC said:

    Are you familiar with the "informational interview"? It's not a job interview, but one where you call up a company or an individual and say, "I'm thinking about switching careers to welding. Could you spare me half an hour of your time for an informational interview, for me to learn more about the field/your company/your experience/etc?"

    I've had good luck with this several times by walking in and just saying exactly what you are up to.

    I've been on several very cool 'shop tours' via this method (one a fabrication shop).

  11. 1 hour ago, Tubalcain2 said:

    shoot ,Eli,that is a stinkin nice drill.

     

    1 hour ago, littleblacksmith said:

    ooooohhhhh I like that drill!!

     

    1 hour ago, Frosty said:

    That is one sweet drill

    Yeah, i was really lucky to have the seller sell me that for $300 and for watching his Chicken/Goose/Goat while away for a week :)

    He also gave me a Van Norman #12 Vertical/Horizontal milling machine as my "commission" for helping him sell some equipment!

    And if you like that drill, you might like some of the pics from where I volunteer from time to time (a line-shaft machine shop)

    20170107_103305.jpg

    20170107_103338.jpg

    20170107_103852.jpg

  12. I know for some things like a Post Vice say, there are some specific attributes that make it a good choice for smithing over modern variants.

    Are there similar attributes for a Post Drill that better suit them to smithing or were they just the predecessors to modern drill presses?

    I have several modern drill presses already however a Post Drill is listed locally, wondering if there is some merit in it other than the nostalgia.

  13.  

    2 hours ago, Frosty said:

    The guy holding the drill is called the shaker, once you're very deep you have to give the drill a shake before it'll turn. The guy on the sledgehammer is called the Steel Driver. John Henry was a steel driving man

    One of my favorite bands Blue Highway has a song 'Born with a hammer in my hand ' with both of these references in it, i was just listening to this the other day:)

     

    John Henry was a steel-drivin' man

    You could hear his hammer ring across the land

    But before the steam drill came, John Henry knew my name

    Cause I was born with a hammer in my hand

     

    The bossman tries to break a good man's back

    It takes thirty men to lay eight miles of track

    If the shaker holds the line, they'll be thirty miles behind

    I was born with a hammer in my hand

  14. 3 hours ago, Lionel h said:

    What kind of vise you got there , looks just like one I've got. 

    It's a Champion, 5" jaws, with a real wide mouth (18" in I'd say). There are some marks on the inside of the casting but I haven't looked up a model # yet.

    1 hour ago, SmoothBore said:

    the "star punches" aren't punches at all, ... they're "star drills".

    Ive actually never really known what they were (have a bunch from various sources over the years).

    How are they used? For metal?

    22 minutes ago, SLAG said:

    Speaking of log tongs, the device resembles tongs for handling ice blocks.

    There were three types of tongs there best we could tell for Hay Bales, Ice Blocks and Log Skidding.

    The Hay ones were wider and thinner, the ice tongs had their bite perpendicular to the tong and these which we assessed for logs have a very aggressive bite back in again themselves.

    We could be wrong on all accounts but it was our limited archaeology :)

  15. Like a moth to flame I'm drawn to old barns with piles of old over-built tools rusting in the corner, and so it is that i came home with a pile to put in the corner of my barn!

    20170415_160100.thumb.jpg.83fbe8309f17ccd4261f5ae6c09e238b.jpg

    A nice champion vice

    20170415_160106.thumb.jpg.83319ae9573cacbf12cdfb741c45f911.jpg

    A very cool hand forged log skidder

    20170415_160130.thumb.jpg.a1140c229468e9948a544692f576e85c.jpg

    I love how the links were bent around and peened

    20170415_160127.thumb.jpg.e5c29baeed1af91c93af13e49d68bc50.jpg

    A bucket of mostly star punches with some drifts and rr spikes

    20170415_160137.thumb.jpg.705bf20b9d67bf1606cbc2568c8bdd61.jpg

    A big pair of bolt cutters, 36" and 48" pipe wrenches, some axle stock, and a couple of misc hammer heads

    20170415_160113.thumb.jpg.24b2d6fa13a496af9682cdae2372ced9.jpg

    And honestly I'm not sure why I have this but I couldn't turn down what appears to be a 10 Ton chain hoist (which we had to lift with the 1 Ton chain hoist)

    20170415_155012.thumb.jpg.ef24b565d9a3a3b815bd87dcd96dec27.jpg

    I also picked up a couple 3 jaw pullers, some manure forks and 40' of heavy chain.

    All in all a good days haul :)

    And I forgot to mention; a 100lb anvil!

  16. Went picking today in the barn of a local farmer who is selling his property. This is the same guy I bought the wrought iron fence from last week.

    The anvil is 100lbs and definitely smaller than we're looking for long term, but it was available, has a good face and was a reasonable price.

    20170415_104446.thumb.jpg.6d0c92bf832df9238406d0698e1e398a.jpg

    We hit it with a twisted wire cup to clean the crud (we'll add or own crud thank you :) and to see if there were any markings

    20170415_183757.thumb.jpg.cd0e7a083f5d19c46e42ad2b967821b3.jpg

    The only I could see were on the bottom  1 1 1 8 which indicated to me that it likely has a cast iron base (as the letters are raised)

    20170415_183405.thumb.jpg.1dc82eea73d3615e3b3c0a3ee0417bb6.jpg

    I soaked it up real well in 3in1 Oil (my go to) and will let it drink up as much as it can before rubbing it in again and wiping it down.

    20170415_191750.thumb.jpg.b766b5564671eef886a7e6d57a5f6092.jpg

    20170415_191800.thumb.jpg.02798ce2de62880a620e15a8d9096f3e.jpg

    20170415_191735.thumb.jpg.afab8f2c1c67ab863b6dfd852a1945e9.jpg

    It was interesting to see that the table and top of the horn both appear to have a hard face as well...i somehow didn't know they did this on anvils

    20170415_211407.thumb.jpg.eb9c8e08eb71429cd0bcf3e6e38824de.jpg

    I scored some other cool stuff as well but I make a different thread for that.

    I welcome any info anyone might have on this little guy.

     

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