Wow, thank you for all the great responses. Thomas, I really like the idea of the Mosaic Damascus, I think some really interesting things could be done with that! Do you think working with the powdered high carbon steel is something I could work with at a home forge? (After getting some training that is.)
To answer wpearson and BiggunDoctor, I go through maybe 5-10 pounds of needles a month, and I use .20x30mm and .18x15mm surgical stainless steel needles almost exclusivley...there are a few cases of needles that have plastic handles, but not many.
Steve, thank you and I am not so much concerned about the landfills, because I bellieve the needles are being recycled and the metal used for something. I would just love to do something creative and save the cost of recycling to boot.
Thanks again for the great feedback!!
To piggy back on my first question--any thoughts on getting some experience/training? I really like the idea of making a home forge/kiln--leaning a new hobby.