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Help with flattening a bar


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hi everyone, I have a problem that seems there should be a simple remedy to. I am going to attemp to forge a tomahawk head and when I have forged flat an end of bar before I end up with a hollow in the end I am drawing flat. So what prep do I need to do to prevent this.

Thanks in advance

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Sounds like what is called "fish mouth" its a cold shunt. grind it off. To prevent it forge a very blunt taper on the end, say 45 deg (meets at a 90) or so, then push the taper back tord the eye, enstead or drowing tord the edge, this shiuld fix your problem.
Just another case of smithing being counter intuitive

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All true, but he wanted to know how to start off to solve the problem. Even a 14# slede wont solve the problem if you dont point the end first. I did have to read the original pos several times to understand the problem and what he was asking for.
Basicly when you start out you knock the corners of the leding edge back in to the parent stock, if you dont the leading face will fold and the leading corners will close together.
Any one good with sketch up or somthing that can illistrate this? I can sketch it on paper but geting it to somthing electronic so I can post it is beuond me.

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Same thing when pointing a bar before drawing out a punch or chisel. When you start playingwith larger sections you can see it happaning because it takes multiple heats to draw it out, and it takes more than a quick pass with a grinder to fix. I guess ill have to try and draw a picture and let Glenn tydy up the mess, lol

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Endo, you didn't mention the thickness of your bar, but another cause of a "fishmouth" is uneven heat.

 

On thicker stock, if you rapidly heat the stock then forge it, the outside will be somewhat hotter than the middle, hence the hammer will move the hotter outside metal further resulting in the lip protruding over the cooler,harder inside.  Remedy...soak the metal for a longer time to insure even heat distribution throughout the metal before hammering.

 

If thinner, then the remedy Charles suggested would work.

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Arkie,

It might be due to uneven heat as the stock is somewhere around 1.375" thick round. It's been a few weeks so I don't remember the exact measurement but it is over an inch.

On that the technique that Charles has illustrated for me is the info I was looking for as I have experienced this on smaller stock also.

Again thanks.

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Arkie,

It might be due to uneven heat as the stock is somewhere around 1.375" thick round. It's been a few weeks so I don't remember the exact measurement but it is over an inch.

On that the technique that Charles has illustrated for me is the info I was looking for as I have experienced this on smaller stock also.

Again thanks.

 

My first experience with a fishmouth was when I was making a hammer punch from a ball pien hammer head.

 

Not ever having worked with thick metal before, I just rammed it into a hot fire, ran the blower up to heat it up fast so I didn't have to spend a long time with the heating process (such as a soaking heat), and when it got to orange-yellow, I started hammering away.  After a few heats and the tapering process proceeded along, the fishmouth developed so much that you could stick a marble in the hole.  Well, that fishmouth got cut off with an angle grinder and cutoff wheel after it cooled!

 

I started the forging again from there and subsequent heats were allowed to soak and the temp was brought up to forging heat more slowly than before and the punch was nicely drawn out to about 6-7 inches long with NO fishmouth!   :)

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Yes, Arkie that certainly aggravates the situation, as dose to lite a hammer or indecisive blows. But after making that mistake you are keen to correct it and with large stock you can correct the problem as it happens. But even with proper heat and square corners the stock will try to fish mouth if you try to taper toward the tip instead of driving the edges back and starting your taper at the tip then drawin it out. It's simply in the way the hot steel moves under the hammer. Your problem was in not starting the taper off right, made worse by uneven heat and from your description inefficient technique. After grinding out your oops, you were on guard and either changed you technique, ground a radius on the end or corrected as you forged. But if you make stone carving tools you want the struck end to fish mouth, lol

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Charles, after I "corrected" and cut off the fishmouth, I indeed did taper off the square corners first and then worked the punch thinning process.  I also used a 4# then later a 3# hammer, hitting hard to work the metal while it was all hot and never hammered cooler than red-orange.  That way the soaking for the next hammering round was less time.  Going too cool to extend hammering time is NOT the way to do it.  Gotta keep that steel hot all the way through.  :)

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