Hello all,
I've been reading about blacksmithing, knife making, metal working, etc, for several years. Tonight I actually tried something and found that all I know conflicted with reality.
I bought a pound of steel nails at Home Depot. The reason was to use them as rivets in certain projects. I have a pop-riveter but I think those rivets would be terrible in comparison to peened steel rivets. I build vacuum tube amps and I like the chassis to be rock-solid. I subscribe to the term "battleship construction" for my transmitting equipment because they're built with lots of metal and lots of fasteners.
Anywho, I annealed a few nails tonight so the peening process would go easier. I heated them to red-orange on the gas stove and then, once they stopped glowing, set them on a board atop the counter so they could cool slowly. I heated the head-end of a dozen, then heated the head and point end of another one. I took at it with a hammer (unfortunately, I don't have a ball-peen so I used my larger claw hammer) and tapped it against my anvil. I have an actual anvil but it's one of those 1 or 2-pound jeweler's anvils. After about an hour of hammering and filing, I went back to harden it. I was trying to make a small knife out of the nail, just to experiment with this stuff.
My process for hardening comes right from everything I've read...heat it to red-orange just as done with annealing. Once there, instead of letting it air-cool, quench it in water or oil to remove the heat quickly. Well, not wanting to waste oil I tried water first. After five minutes, I took it out and pressed on the side. Without much pressure, the blade bent over easily. I straightened it out and tried again with similar results. The blade was softer now than it had been while I was working it. I poured a little olive oil in a cup and tried with that. The blade was softer still.
Clearly there's something wrong with my process. Maybe nail steel is a strange animal that just won't behave. I'm not going to buy special tool steel or build a forge capable of heating a large block because this was just an experiment. I do want to figure out why my process didn't work though.
Thanks for the information. I've read some of the posts here and it seems like this is a really solid knowledge base.