I think I figured out what the problem was. I noticed the liner (its one of the coil spring kind of liners) was longer than it should have been and I believe it may have been kinked a bit so I cut off about a 1/2 inch and welded all day long with no problems. The wire is in pretty good shape. Thanks for all your help. This might not be the end of my problems but it certainly is not as bad as it was.
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Everything can be fixed with WD 40, Duct tape, and a good hammer.
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